GOST 1759.4-87 (ISO 898-1-78) Bolts, Screws and Studs
GOST 1759.4-87 · Bolts
This is an informational translation of a Russian national standard. The Russian original is authoritative.
GOST 1759.4-87 (ISO 898-1-78) establishes requirements for the mechanical properties of bolts, screws and studs by property class, their designation system, materials, and inspection and test methods.
1. DESIGNATION SYSTEM
The designation system for property classes of bolts, screws and studs is given in Table 1. The abscissa axis shows the nominal tensile strength ?v in N/mm2; the ordinate axis shows the elongation ?5 in %. The property class designation consists of two digits: the first corresponds to 1/100 of the nominal tensile strength in N/mm2; the second corresponds to 1/10 of the ratio of the nominal yield strength to the tensile strength, expressed as a percentage. The product of these two digits corresponds to 1/10 of the nominal yield strength in N/mm2. The minimum (or proof) yield strength and the minimum tensile strength are equal to or greater than their nominal values.
Table 1
| Minimum or tensile strength in N/mm² | |||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 300 | 400 | 500 | 600 | 700 | 800 | 900 | 1000 | 1200 | 1400 | ||||||||||||||
| Minimum elongation₃ in % | 7 | ||||||||||||||||||||||
| 8 | |||||||||||||||||||||||
| 9 | 6.8 | 12.9 | |||||||||||||||||||||
| 10 | 10.9 | ||||||||||||||||||||||
| 5.8 | 9.8 | ||||||||||||||||||||||
| 12 | |||||||||||||||||||||||
| 8.8 | |||||||||||||||||||||||
| 14 | |||||||||||||||||||||||
| 4.8 | |||||||||||||||||||||||
| 16 | |||||||||||||||||||||||
| 18 | 6.6 | ||||||||||||||||||||||
| 20 | |||||||||||||||||||||||
| 22 | 5.6 | ||||||||||||||||||||||
| 25 | 4.6 | ||||||||||||||||||||||
| 30 | 3.6 | ||||||||||||||||||||||
| Ratio of yield strength to tensile strength | |||||||||||||||||||||||
| Nominal yield strength t | 100, % | 60 | 80 | 90 | |||||||||||||||||||
| Nominal tensile strength v | |||||||||||||||||||||||
| Second digit of the symbol | .6 | .8 | .9 |
Applies only to products with thread diameter d≤16 mm. Not all property classes given in Table 1 can be used for all fasteners. Guidance on the application of specific property classes for standardized products is given in the relevant standards for those products. For non-standardized products, selection by analogy is recommended.
2. MATERIAL
Table 2 specifies the steels used to manufacture bolts, screws and studs of various property classes and their heat treatment. The chemical composition of the steel is mandatory only for fasteners that cannot be tested in tension. The minimum tempering temperature given in Table 2 is mandatory for property classes 8.8 to 12.9.
Table 2
| Property class | Material and treatment | Chemical composition (check analysis), % | Tempering temperature, C, min | |||||
|---|---|---|---|---|---|---|---|---|
| carbon | phosphorus | sulfur | ||||||
| Min. | Max. | Max. | Max. | |||||
| 3.6* | Carbon steel | - | 0.20 | 0.05 | 0.06 | - | ||
| 4.6* 4.8* | - | 0.55 | 0.05 | 0.06 | ||||
| 5.6 | 0.15 | 0.55 | 0.05 | 0.06 | ||||
| 5.8* 6.6 6.8 “ | - | 0.55 | 0.05 | 0.06 | ||||
| 8.8** | Carbon steel with additives (boron, manganese or chromium), quenched and tempered | 0.15*** | 0.40 | 0.035 | 0.035 | 425 | ||
| 8.8** | Carbon steel without additives, quenched and tempered | 0.25 | 0.55 | 0.035 | 0.035 | |||
| 9.8 | Carbon steel with additives (boron, manganese or chromium), quenched and tempered | 0.15*** | 0.35 | 0.035 | 0.035 | |||
| Carbon steel without additives, quenched and tempered | 0.25 | 0.55 | 0.035 | 0.033 | ||||
| 10.9*⁴ | Carbon steel with additives (boron, manganese or chromium), quenched and tempered | 0.15*** | 0.35 | 0.035 | 0.033 | 340 | ||
| 10.9*⁵ | Carbon steel without additives, quenched and tempered | 0.25 | 0.55 | 0.035 | 0.035 | 425 | ||
| 10.9*⁵ | Carbon steel with additives (boron, manganese or chromium), quenched and tempered | 0.20*** | 0.55 | 0.035 | 0.035 | 425 | ||
| Alloy steel, quenched and tempered*⁷ | 0.20 | 0.55 | 0.035 | 0.035 | ||||
| 12.9⁵⁶ | Alloy steel, quenched and tempered*⁷ | 0.20 | 0.50 | 0.035 | 0.035 | 380 |
For these property classes, free-cutting steels with sulfur, phosphorus and lead content not exceeding 0.34; 0.11; 0.35% respectively are permitted. For sizes above M20, to achieve the necessary hardenability, steels recommended for property class 10.9 products may be used. In the case of ordinary carbon steel with boron additives, with a carbon content below 0.25% (ladle sample analysis), the minimum manganese content must be 0.06% for property class 8.8 and 0.7% for property classes 9.8 and 10.9. Such products must be additionally marked by underlining the property class symbol (see GOST 1759.0-87). Materials intended for these property classes must have sufficient hardenability to produce a structure containing approximately 90% martensite in the core of the threaded section of the fastener in the as-quenched condition prior to tempering. Fasteners of property class 12.9 subjected to tensile stress must not exhibit a white phosphide layer as determined by metallographic examination. Alloy steel must contain one or more alloying elements: chromium, nickel, molybdenum or vanadium. Other materials and heat treatments may be used by agreement between the manufacturer and the customer, provided the manufacturer guarantees that all mechanical properties specified in this standard are met.
3. MECHANICAL PROPERTIES
When tested by the methods described in Section 6, bolts, screws and studs must have the mechanical properties specified in Table 3 at room temperature (at elevated temperatures — in accordance with Appendix 2). Recommended manufacturing processes for bolts, screws and studs are given in Appendix 1.
Table 3
| Clause number | Mechanical properties | Property class | ||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 3.6 | 4.6 | 4.8 | 5.6 | 5.8 | 6.6 | 6.8 | 8.8 | 9.8 | 10.9 | 12.9 | ||||||||||||||||
| d****16 mm | d****16 mm | |||||||||||||||||||||||||
| 3.1 | Tensile strength v**,*** N/mm² | Nom. | 300 | 400 | 500 | 600 | 800 | 800 | 900 | 1000 | 1200 | |||||||||||||||
| 3.2 | Min. | 330 | 400 | 420 | 500 | 520 | 600 | 800 | 830 | 900 | 1040 | 1020 | ||||||||||||||
| 3.3 | Vickers hardness, HV | Min. | 95 | 120 | 130 | 155 | 160 | 190 | 250 | 255 | 290 | 320 | 385 | |||||||||||||
| Max. | 250 | 320 | 335 | 360 | 380 | 435 | ||||||||||||||||||||
| 3.4 | Brinell hardness, HB | Min. | 90 | 114 | 124 | 147 | 152 | 181 | 238 | 242 | 276 | 304 | 366 | |||||||||||||
| Max. | 238 | 304 | 318 | 342 | 361 | 414 | ||||||||||||||||||||
| 3.5 | Rockwell hardness, HR | min. | HRB | 52 | 67 | 71 | 79 | 82 | 89 | - | - | - | - | - | ||||||||||||
| HRCe | - | - | - | - | - | - | 22 | 23 | 28 | 32 | 30 | |||||||||||||||
| max. | HRB | 99.5 | - | - | - | - | - | |||||||||||||||||||
| HRCe | - | 32 | 34 | 37 | 39 | 44 | ||||||||||||||||||||
| 3.6 | Surface hardness HV 0.3 max | - | *⁴ | |||||||||||||||||||||||
| 3.7 | Yield strength t*⁵, N/mm² | Nom. | 180 | 240 | 320 | 300 | 400 | 360 | 480 | |||||||||||||||||
| Min. | 100 | 240 | 340 | 300 | 420 | 360 | 480 | - | - | - | - | - | ||||||||||||||
| 3.8 | Proof yield strength 0.2, N/mm² | Nom. | - | 640 | 640 | 720 | 900 | 1080 | ||||||||||||||||||
| Min. | - | 640 | 660 | 720 | 940 | 1100 | ||||||||||||||||||||
| 3.9 | Stress from proof load p | n/t or 0.2 | 0.94 | 0.94 | 0.91 | 0.93 | 0.90 | 0.92 | 0.91 | 0.91 | 0.90 | 0.88 | 0.88 | |||||||||||||
| N/mm² | 180 | 225 | 310 | 280 | 380 | 440 | 580 | 600 | 650 | 830 | 970 | |||||||||||||||
| 3.10 | Elongation after fracture ₅, % | Min. | 25 | 22 | 14 | 20 | 10 | 16 | 8 | 12 | 12 | 10 | 9 | 8 | ||||||||||||
| 3.11 | Wedge tensile strength*** | The wedge tensile strength of whole bolts and screws (except studs) must be not less than the minimum tensile strength value specified in clause 3.2. | ||||||||||||||||||||||||
| 3.12 | Impact energy, J (Impact toughness, J/cm²) | Min. | - | 25 (50) | - | 20 (40) | - | 30 (60) | 30 (60) | 25 (50) | 20 (40) | 15 (30) | ||||||||||||||
| 3.13 | Head-to-shank joint strength | Absence of cracks under the head | ||||||||||||||||||||||||
| 3.14 | Minimum height of non-decarburized zone E | - | 1/2 H₁ | 2/3 H₁ | 3/4 H₁ | |||||||||||||||||||||
| Maximum depth of complete decarburization G, mm | - | 0.015 |
Only for nominal thread diameters d≤16 mm. Minimum tensile values apply to products with a nominal length l=2.5 d. Minimum hardness applies to products with length l<2.5d and other products that cannot be tensile tested (for example, due to head configuration). For testing of whole bolts, screws and studs, the loads specified in Tables 6-9 must be used. Surface hardness must not exceed the measured core hardness of the product by more than 30 Vickers units when measured at HV0.3. For property class 10.9, any increase in surface hardness exceeding 390 HB is not permitted. In cases where the yield strength cannot be determined, measurement of the proof yield strength is permitted.
4. INSPECTION OF MECHANICAL PROPERTIES
Table 5 gives two test programmes, A and B, for inspecting the mechanical properties of bolts, screws and studs using the test methods given in Section 6. Programme B is preferred for all products and mandatory for products with a breaking load of less than 500 kN. Programme A is used for testing machined specimens and products whose shank cross-sectional area is smaller than the nominal cross-sectional area of the threaded section. Table 4 gives the key to the test programmes (see Table 5).
Table 4
| Dimensions | Bolts, screws and studs with thread diameter d4 mm or length l**<2.5** d | Bolts, screws and studs with thread diameter d**>4 mm and length** l****2.5d |
|---|---|---|
| Acceptance-determining test | ○ | ● |
If the wedge tensile test gives satisfactory results, the tensile test is not performed. Minimum hardness applies only to products with a nominal length l<2.5d and other products that cannot be tensile tested (for example, due to head configuration). Hardness may be measured using the Vickers, Brinell or Rockwell method. In case of dispute, Vickers hardness measurement is decisive for acceptance. Bolts and screws with a special head design that is weaker than the threaded section are not subjected to the wedge tensile test. The test is performed only for bolts, screws and studs with thread diameter d≤16mm and only at the customer’s request; separate requirements apply only to property class 5.6, and also to products with thread diameter d≤16mm at lengths too short for the wedge tensile test.
5. MINIMUM BREAKING LOADS AND PROOF LOADS
Tables 6 and 7 give the minimum breaking loads and proof loads for bolts, screws and studs with coarse thread. Tables 8 and 9 give these for bolts, screws and studs with fine thread.
Table 6
Minimum breaking loads for bolts, screws and studs with coarse thread
| Test group | Properties | Test programme A | Test programme B | |||||
|---|---|---|---|---|---|---|---|---|
| Test method | Property class | Test method | Property class | |||||
| 3.6 4.6 5.6 6.6 | 8.8 9.8 10.9 12.9 | 3.6 4.6 4.8 5.6 5.8 6.6 6.8 | 8.8 9.8 10.9 12.9 | |||||
| I | 3.1 and 3.2 | Minimum tensile strength v | 6.1. Tensile test | ● | ● | 6.2. Tensile test | ● | ● |
| 3.3 | Minimum hardness** | 6.3. Hardness measurement | ○ | ○ | 6.3. Hardness measurement*** | ○ | ○ | |
| 3.4 and 3.5 | Maximum hardness | ● ○ | ● ○ | ● ○ | ● ○ | |||
| 3.6 | Maximum surface hardness | ● ○ | ● ○ | |||||
| 3.7 | Minimum yield strength, t | 6.1. Tensile test | ● | |||||
| 3.8 | Proof stress Rp0.2 | 6.1. Tensile test. | ● | |||||
| II | 3.9 | Stress under proof load (t) | 6.4. Proof load test | ● | ● | |||
| 3.10 | Minimum elongation ₅ | 6.1. Tensile test | ● | ● | ||||
| III | 3.11 | Wedge tensile strength*⁴ | 6.5. Wedge tensile test | ● | ● | |||
| IV | 3.12 | Minimum impact toughness | 6.6. Impact toughness test*⁵ | *⁶ ● | ● | |||
| 3.13 | Head-to-shank joint strength*⁷ | 6.7. Head-to-shank joint strength test | ○ | ○ | ||||
| V | 3.14 | Maximum decarburization zone | 6.8. Decarburization test | ● ○ | 6.8. Decarburization test | ● ○ | ||
| 3.15 | Minimum tempering temperature | 6.8a. Re-tempering test | ● ○ | 6.8a. Re-tempering test | ● ○ | |||
| 3.16 | Presence of surface defects | 6.9. Surface quality inspection | ● ○ | ● ○ | 6.9. Surface quality inspection | ● ○ | ● ○ |
Table 7
Proof loads for bolts, screws and studs with coarse thread
| Nominal thread diameter d**, mm** | Thread pitch P, mm | Nominal stress area As, mm² | Minimum proof load, N, for property class | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 3.6 | 4.6 | 4.8 | 5.6 | 5.8 | 6.6; 6.8 | 8.8 | 9.8 | 10.9 | 12.9 | |||
| 3 | 0.5 | 5.03 | 1660 | 2010 | 2110 | 2510 | 2620 | 3020 | 4020 | 4530 | 5230 | 6140 |
| 3.5 | 0.6 | 6.78 | 2240 | 2710 | 2850 | 3390 | 3530 | 4070 | 5420 | 6100 | 7050 | 8270 |
| 4 | 0.7 | 8.78 | 2900 | 3510 | 3690 | 4390 | 4570 | 5270 | 7020 | 7900 | 9130 | 10700 |
| 5 | 0.8 | 14.2 | 4690 | 5680 | 5960 | 7100 | 7380 | 8520 | 11350 | 12800 | 14800 | 17300 |
| 6 | 1 | 20.1 | 6630 | 8040 | 8440 | 10000 | 10400 | 12100 | 16100 | 18100 | 20900 | 24500 |
| 7 | 1 | 28.9 | 9540 | 11600 | 12100 | 14400 | 15000 | 17300 | 23100 | 26000 | 30100 | 35300 |
| 8 | 1.5 | 36.6 | 12100 | 14600 | 15400 | 18300 | 19000 | 22000 | 29200 | 32900 | 38100 | 44600 |
| 10 | 1.5 | 58.0 | 19100 | 23200 | 24400 | 29000 | 30200 | 34800 | 46400 | 52200 | 60300 | 70800 |
| 12 | 1.75 | 84.3 | 27800 | 33700 | 35400 | 42200 | 43800 | 50600 | 67400 | 75900 | 87700 | 103000 |
| 14 | 2 | 115 | 38000 | 46000 | 48300 | 57500 | 59800 | 69000 | 92000 | 104000 | 120000 | 140000 |
| 16 | 2 | 157 | 51800 | 02800 | 05900 | 78500 | 81600 | 94000 | 125000 | 141000 | 163000 | 192000 |
| 18 | 2.5 | 192 | 63400 | 76800 | 80600 | 96000 | 99800 | 115000 | 159000 | - | 200000 | 234000 |
| 20 | 2.5 | 245 | 80800 | 98000 | 103000 | 122000 | 127000 | 147000 | 203000 | - | 255000 | 299000 |
| 22 | 2.5 | 303 | 100000 | 121000 | 127000 | 152000 | 158000 | 182000 | 252000 | - | 315000 | 370000 |
| 24 | 3 | 353 | 116000 | 141000 | 148000 | 176000 | 184000 | 212000 | 293000 | - | 367000 | 431000 |
| 27 | 3 | 459 | 152000 | 184000 | 193000 | 230000 | 239000 | 275000 | 381000 | - | 477000 | 560000 |
| 30 | 3.5 | 561 | 185000 | 224000 | 236000 | 280000 | 292000 | 337000 | 466000 | - | 583000 | 684000 |
| 33 | 3.5 | 694 | 229000 | 278000 | 292000 | 347000 | 361000 | 416000 | 576000 | - | 722000 | 847000 |
| 36 | 4 | 817 | 270000 | 327000 | 343000 | 408000 | 425000 | 490000 | 678000 | - | 850000 | 997000 |
| 39 | 4 | 976 | 322000 | 390000 | 410000 | 488000 | 508000 | 586000 | 810000 | - | 1020000 | 1200000 |
| 42 | 4.5 | 1120 | 370000 | 448000 | 470000 | 560000 | 582000 | 672000 | 930000 | - | 1165000 | 136600 |
| 45 | 4.5 | 1306 | 431000 | 542000 | 550000 | 653000 | 679000 | 784000 | 108400 | - | 1360000 | 1590000 |
| 48 | 5.0 | 1472 | 486000 | 586000 | 618000 | 736000 | 765000 | 883000 | 122200 | - | 1531000 | 1700000 |
Table 8
Minimum breaking loads for bolts, screws and studs with fine thread
| Nominal thread diameter d**, mm** | Thread pitch P, mm | Nominal stress area As, mm² | Proof load, N, for property class | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 3.6 | 4.6 | 4.8 | 5.6 | 5.8 | 6.6; 6.8 | 8.8 | 9.8 | 10.9 | 12.9 | |||
| 3 | 0.5 | 5.03 | 910 | 1130 | 1560 | 1410 | 1910 | 2210 | 2920 | 3270 | 4180 | 4880 |
| 3.5 | 0.6 | 6.78 | 1220 | 1530 | 2100 | 1900 | 2580 | 2980 | 3940 | 4410 | 5630 | 6580 |
| 4 | 0.7 | 8.78 | 1580 | 1980 | 2720 | 2460 | 3340 | 3860 | 5100 | 5710 | 7290 | 8520 |
| 5 | 0.8 | 14.2 | 2560 | 3200 | 4400 | 3980 | 54100 | 6250 | 8230 | 9230 | 11800 | 13800 |
| 6 | 1 | 20.1 | 3620 | 4520 | 6230 | 5630 | 7640 | 8840 | 11600 | 13100 | 16700 | 19500 |
| 7 | 1 | 28.9 | 5200 | 6500 | 8960 | 8090 | 11000 | 12700 | 16800 | 18800 | 24000 | 28000 |
| 8 | 1.5 | 36.6 | 6590 | 8240 | 11400 | 10200 | 13900 | 16100 | 21200 | 23800 | 30400 | 35500 |
| 10 | 1.5 | 58.0 | 10400 | 13000 | 18000 | 16200 | 22000 | 25500 | 33700 | 37700 | 48100 | 56300 |
| 12 | 1.75 | 84.3 | 15200 | 19000 | 26100 | 23600 | 32000 | 37100 | 48900 | 54800 | 70000 | 81800 |
| 14 | 2 | 115 | 20700 | 25900 | 35600 | 32200 | 43700 | 50600 | 66700 | 74800 | 95500 | 112000 |
| 16 | 2 | 157 | 28300 | 35300 | 48700 | 44000 | 59700 | 69100 | 91000 | 102000 | 130000 | 152000 |
| 18 | 2.5 | 192 | 34600 | 43200 | 59500 | 53800 | 73000 | 84500 | 115000 | - | 159000 | 186000 |
| 20 | 2.5 | 245 | 44100 | 55100 | 76000 | 68600 | 93100 | 108000 | 147000 | - | 203000 | 238000 |
| 22 | 2.5 | 303 | 54500 | 68200 | 93900 | 84800 | 115000 | 133000 | 182000 | - | 252000 | 294000 |
| 24 | 3 | 353 | 63500 | 79400 | 109000 | 98800 | 134000 | 155000 | 212000 | - | 293000 | 342000 |
| 27 | 3 | 459 | 82600 | 103000 | 142000 | 128000 | 174000 | 202000 | 275000 | - | 381000 | 44500 |
| 30 | 3.5 | 561 | 101000 | 126000 | 174000 | 157000 | 213000 | 247000 | 337000 | - | 466000 | 544000 |
| 33 | 3.5 | 694 | 125000 | 156000 | 215000 | 194000 | 264000 | 305000 | 416000 | - | 570000 | 673000 |
| 36 | 4 | 817 | 147000 | 184000 | 253000 | 229000 | 310000 | 359000 | 490000 | - | 678000 | 792000 |
| 39 | 4 | 976 | 176000 | 220000 | 303000 | 273000 | 371000 | 429000 | 586000 | - | 810000 | 947000 |
| 42 | 4.5 | 1120 | 202000 | 252000 | 347000 | 314000 | 426000 | 493000 | 672000 | - | 930000 | 1086000 |
| 45 | 4.5 | 1306 | 235000 | 294000 | 405000 | 366000 | 496300 | 574500 | 784000 | - | 1084000 | 1267000 |
| 48 | 5.0 | 1472 | 265000 | 33100 | 456000 | 412000 | 559000 | 648000 | 783000 | - | 122200 | 1428000 |
Table 9
Proof loads for bolts, screws and studs with fine thread
| Nominal thread diameter d**, mm** | Thread pitch P, mm | Nominal stress area As, mm² | Minimum proof load, N, for property class | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 3.6 | 4.6 | 4.8 | 5.6 | 5.8 | 6.6; 6.8 | 8.8 | 9.8 | 10.9 | 12.9 | |||
| 8 | 1 | 39.2 | 12900 | 15700 | 16500 | 19600 | 20400 | 23500 | 31360 | 35300 | 40800 | 47800 |
| 10 | 1.25 | 61.2 | 20200 | 24500 | 25700 | 30600 | 31800 | 36700 | 49000 | 55100 | 63600 | 74700 |
| 12 | 1.25 | 92.1 | 30400 | 36800 | 38700 | 46000 | 47900 | 55300 | 73700 | 82900 | 95800 | 112000 |
| 14 | 1.5 | 125 | 41200 | 50000 | 52500 | 62500 | 65000 | 75000 | 100000 | 112000 | 130000 | 152000 |
| 16 | 1.5 | 167 | 55100 | 66800 | 70100 | 83500 | 86800 | 100000 | 134000 | 150000 | 174000 | 204000 |
| 18 | 1.5 | 216 | 71300 | 86400 | 90700 | 108000 | 112000 | 130000 | 179000 | - | 225000 | 264000 |
| 20 | 1.5 | 272 | 89800 | 109000 | 114000 | 130000 | 141000 | 163000 | 226000 | - | 283000 | 332000 |
| 22 | 1.5 | 333 | 110000 | 133000 | 140000 | 166000 | 173000 | 200000 | 276000 | - | 346000 | 406000 |
| 24 | 2 | 384 | 127000 | 154000 | 161000 | 192000 | 200000 | 230000 | 319000 | - | 399000 | 469000 |
| 27 | 2 | 496 | 164000 | 194000 | 208000 | 248000 | 258000 | 298000 | 412000 | 516000 | 605000 | |
| 30 | 2 | 621 | 205000 | 248000 | 261000 | 310000 | 323000 | 373000 | 515000 | - | 646000 | 758000 |
| 33 | 2 | 761 | 251000 | 304000 | 320000 | 380000 | 396000 | 457000 | 632000 | - | 791000 | 928000 |
| 36 | 3 | 865 | 285000 | 346000 | 363000 | 432000 | 450000 | 519000 | 718000 | - | 900000 | 1050000 |
| 39 | 3 | 1030 | 340000 | 112000 | 433000 | 515000 | 536000 | 618000 | 855000 | - | 1070000 | 1260000 |
| 42 | 3 | 1205 | 398000 | 482000 | 506000 | 603500 | 627000 | 723000 | 1000000 | 1253000 | 1470000 | |
| 45 | 3 | 1400 | 162000 | 560000 | 588000 | 700000 | 728000 | 840000 | 1120000 | - | 1456000 | 1708000 |
| 48 | 3 | 1603 | 529000 | 641000 | 673000 | 802000 | 834000 | 962000 | 1330000 | - | 1667000 | 195600 |
6. TEST METHODS
6.1. Tensile test of specimens machined from fasteners. The test procedure is in accordance with GOST 1497-84. When tensile testing machined specimens, the following mechanical properties are determined:
a) tensile strength ?v;
b) yield strength ?t or proof yield strength ?0.2;
c) elongation.
Test specimen
The tensile test uses the specimen shown in Fig. 1.
d — nominal thread diameter;
d0 — diameter of the test specimen (d0 less than the minor diameter of the thread);
b — thread length (b≥d);
L0= 5d0;
Lc — length of the cylindrical part of the specimen (L0+d0);
Lt — total length of the specimen (Lc+2R+b);
Lu — length after fracture;
S0 — cross-sectional area;
R — fillet radius (R≥4mm).
When machining a specimen from a heat-treated bolt or screw with thread diameter greater than 16 mm, the shank diameter may be reduced by no more than 25% of the original diameter (about 44% of the cross-sectional area).
6.2. Tensile test of full-size bolts, screws and studs. The tensile test of full-size bolts, screws and studs is performed in the same way as the tensile test of machined specimens (see 6.1). This test is performed to determine the tensile strength. The tensile strength is calculated from the cross-sectional area, where d2 is the pitch diameter of the thread and d3 is the minor diameter of the thread.
During the test, the length of the loaded threaded section must equal one thread diameter. The product is considered to have passed the test if failure occurs in the shank or thread, but not at the head-to-shank joint. The nut used in the test must have a height of not less than 0.8 of the thread diameter. The loading rate, as determined by the freely moving crosshead, must not exceed 25 mm/min. The grips of the tensile testing machine must be self-centring to avoid side-loading the specimen.
6.3. Hardness measurement. In routine checks, the hardness of bolts, screws and studs may be determined on the head, end face or shank after removing the coating and preparing the specimen accordingly. For property classes 4.8, 5.8 and 6.8, hardness must be determined only on the end face of the bolt, screw or stud. If the hardness exceeds the maximum permissible value, a secondary measurement must be made on a cross-section at a distance of one diameter from the end of the shank, at a point located half a radius from the surface. At this point, the maximum permissible hardness must not exceed the specified limit. In doubtful cases, the Vickers hardness test is decisive for acceptance. Surface hardness is measured on the end faces or flats of the hexagon, which must be lightly ground or polished to ensure the necessary accuracy of the measurement results. The decisive test for checking surface hardness is a Vickers measurement with a 300 g load. Surface hardness values at HV0.3 must be compared with the core hardness values of the material at HV0.3 to assess a relative excess of up to 30 Vickers units. An excess of more than 30 Vickers units indicates carburization. For property classes 8.8-12.9, the difference between core hardness and surface hardness is decisive for assessing the condition of carburization in the surface layer of the bolt, screw or stud. There may be no direct relationship between hardness and the theoretical tensile strength. Maximum hardness values are selected based on other considerations unrelated to the theoretical maximum stresses (for example, to avoid brittleness).
Note. A clear distinction must be made between an increase in hardness caused by carburization and an increase in hardness resulting from heat treatment or cold working of the surface.
6.3.1. Vickers hardness measurement — in accordance with GOST 2999-75.
6.3.2. Brinell hardness measurement — in accordance with GOST 9012-59.
6.3.3. Rockwell hardness measurement — in accordance with GOST 9013-59.
6.4. Proof load test. The proof load test consists of the following basic operations:
a) application of the specified proof load (Fig. 2);
b) measurement of the permanent elongation (if any) resulting from the proof load.
dh — hole diameter per the second series of GOST 11284-75; A — the required type of contact between the spherical surface of the measuring pin and the conical surface of the hole in the end of the bolt. The proof load must be applied along the axis of the bolt (screw, stud) using a standard tensile testing machine. The full proof load must be held for 15 s. The length of the free threaded part under load must equal 6 thread pitches (6P). For bolts and screws with thread running up to the head, the length of the free threaded part under load must be as close as possible to 6 thread pitches. To measure the permanent elongation, 60° countersunk centre holes are drilled in the ends of the bolt (screw, stud). Before and after load application, the product is placed on the prism of the measuring instrument between two measuring pins with spherical ends. Gloves or tongs should be used during measurement to minimize measurement error. Under the conditions of the proof load test, the length of the bolt, screw or stud after loading must be the same as before loading, within a tolerance of ±12.5 µm for measurement error. The loading rate, as determined by the freely moving crosshead, must not exceed 3 mm/min. The machine grips must be self-centring to prevent side-loading of the specimen. Due to the influence of certain variables, such as deviations from coaxiality and straightness (plus measurement error), the elongation under the initial proof load application may exceed the permissible value. In such cases, the products may be retested with a load exceeding the original by 3%. The test result may be considered satisfactory if, after the repeat loading, the length of the product is the same as after the first loading (with a measurement error tolerance of 12.5 µm).
6.5. Wedge tensile test. The wedge tensile test of bolts and screws must be carried out in accordance with Fig. 3.
A 45° chamfer is permitted. The hardness of the wedge washer shall be not less than 45 HRCe. Dimensions of the wedge washer are given in Tables 9a, 10.
Table 9a
| Nominal thread diameter d**, mm** | Thread pitch P, mm | Nominal stress area As, mm² | Proof load, N, for property class | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 3.6 | 4.6 | 4.8 | 5.0 | 5.8 | 0.6; 0.8 | 8.8 | 9.8 | 10.9 | 12.9 | |||
| 8 | 1 | 39.2 | 7060 | 8820 | 12200 | 11000 | 14900 | 17200 | 22700 | 25500 | 32500 | 38000 |
| 10 | 1.25 | 61.2 | 11000 | 13800 | 19000 | 17100 | 23300 | 26900 | 35500 | 39800 | 50800 | 59400 |
| 12 | 1.25 | 92.1 | 16600 | 20700 | 28600 | 25800 | 35000 | 40500 | 53400 | 59900 | 76400 | 89300 |
| 14 | 1.5 | 125 | 22500 | 28100 | 38800 | 35000 | 47500 | 55000 | 72500 | 81200 | 104000 | 121000 |
| 16 | 1.5 | 167 | 30100 | 37600 | 51800 | 46800 | 63500 | 73500 | 96900 | 109000 | 139000 | 162000 |
| 18 | 1.5 | 216 | 38900 | 48600 | 67000 | 60500 | 82100 | 95000 | 130000 | - | 179000 | 210000 |
| 20 | 1.5 | 272 | 49000 | 61200 | 84300 | 76200 | 103000 | 120000 | 163000 | - | 226000 | 264000 |
| 22 | 1.5 | 333 | 59900 | 74900 | 103000 | 93200 | 126000 | 146000 | 200000 | - | 276000 | 323000 |
| 24 | 2 | 384 | 69100 | 86400 | 119000 | 108000 | 146000 | 169000 | 230000 | - | 319000 | 372000 |
| 27 | 2 | 496 | 89300 | 112000 | 154000 | 139000 | 188000 | 218000 | 298000 | - | 412000 | 481000 |
| 30 | 2 | 621 | 112000 | 140000 | 192000 | 174000 | 236000 | 273000 | 373000 | - | 515000 | 602000 |
| 33 | 2 | 761 | 137000 | 171000 | 236000 | 213000 | 289000 | 335000 | 457000 | - | 632000 | 738000 |
| 36 | 3 | 865 | 156000 | 195000 | 268000 | 242000 | 329000 | 381000 | 519000 | - | 718000 | 838000 |
| 39 | 3 | 1030 | 185000 | 232000 | 319000 | 288000 | 391000 | 453000 | 618000 | - | 855000 | 999000 |
| 42 | 3 | 1205 | 217000 | 271000 | 374000 | 337000 | 458000 | 530000 | 723000 | - | 1000000 | 1170000 |
| 45 | 3 | 1400 | 252000 | 315000 | 434000 | 392000 | 532000 | 616000 | 840000 | - | 1160000 | 1360000 |
| 48 | 3 | 1603 | 289000 | 361000 | 497000 | 449000 | 609000 | 705000 | 962000 | - | 1330000 | 1550000 |
Continuation of Table 9a
| Nominal thread diameter d | 3 | 3.5 | 4 | 5 | 6 | 7 | 8 | 10 | 12 | 14 | 16 | 18 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| dh | 3.4 | 3.9 | 4.5 | 5.5 | 6.6 | 7.6 | 9.0 | 11.0 | 13.5 | 15.5 | 17.5 | 20.0 |
| R | 0.7 | 0.7 | 0.7 | 0.7 | 0.7 | 0.8 | 0.8 | 0.8 | 0.8 | 1.3 | 1.3 | 1.3 |
| Nominal thread diameter d | 20 | 22 | 24 | 27 | 30 | 33 | 36 | 39 | 42 | 45 | 48 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| dh | 22.0 | 24.0 | 26.0 | 30.0 | 33.0 | 36.0 | 39.0 | 42.0 | 45.0 | 48.0 | 52.0 |
| R | 1.3 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 |
Table 10
| Nominal thread diameter d**, mm** | Property class for | |||
|---|---|---|---|---|
| bolts and screws with a plain shank length of 2d | bolts and screws with thread up to the head or with a plain shank length <2d | |||
| 3.6, 4.6, 4.8, 5.6. 5.8, 8.8, 6.6, 9.8, 10.9 | 6.6, 12.9 | 3.6, 4.6, 4.8, 5.6, 5.8, 8.8, 6.6, 9.8, 10.9 | 6.8, 12.9 | |
| Wedge angle ±30 | ||||
| df20 | 10° | 6° | 6° | 4 |
| 20<d48 | 6° | 4 | 4 | 4 |
The distance from the thread runout of the bolt to the contact surface of the test nut of the clamping device shall be equal to the thread diameter d. The wedge washer is installed under the bolt head. The tensile test is carried out until fracture of the bolt occurs. The test results are considered satisfactory if the bolt fractures in the shank or thread, but not at the transition from the head to the shank. In this case the requirement for the minimum tensile strength (either in the wedge washer test or in an additional tensile test without the wedge washer) must be met in accordance with the values specified for the corresponding property classes. Screws with thread up to the head are considered to have passed the test if the crack causing failure starts on the free thread section (even if it spreads at the moment of fracture to the fillet under the head or to the head). For products of product grade C, the radius R for the washer is calculated using a formula, where da max is the largest diameter of the circle of intersection of the bearing surface under the head with the bearing plane; ds min is the smallest diameter of the bolt shank. For products with a head bearing surface diameter greater than 1.7d that have failed the test, the head may be machined down to 1.7d, and the test repeated using the wedge angle in accordance with Table 10. For products with a head bearing surface diameter greater than 1.9d, the 10° wedge angle may be reduced to 6°.
6.6. Determination of impact toughness. Determination of impact toughness shall be carried out in accordance with GOST 9454-78 on type 8 specimens with a U-shaped notch. The test specimen is cut from bolts, screws and studs in the longitudinal direction, as close to the surface as possible. The unnotched side of the specimen shall be located as close as possible to the surface of the bolt. Products with thread diameter d≥M16 are subject to this test.
6.7. Head-to-shank joint strength test. The head-to-shank joint strength test shall be carried out in accordance with Fig. 4. Values of dh and R are given in Table 9a. Die thickness — more than 2d. Values of angle ? are given in Table 11. After several hammer blows, the head shall bend through an angle of 90°-? with no signs of cracking in the fillet under the head, when inspected at a magnification of not less than 8? and not more than 10?. Screws with thread up to the head are considered to have passed the test even if cracks appear in the first thread turn, provided the head does not break off.
Table 11
| Property class | 3.6; 4.6; 5.6 | 4.8; 5.8; 6.6; 6.8; 8.8; 9.8; 10.9; 12.9 |
|---|---|---|
| Angle | 60° | 80° |
Bolts and screws with thread diameter d≤M16 that do not have sufficient length to carry out the wedge washer tensile test are subject to this test. This test may also be carried out for longer bolts and screws, however the wedge washer test is decisive for them.
6.8. Decarburization check. Using a suitable measurement method (items 6.8.2.1 and 6.8.2.2) on a longitudinal section of the threaded portion, the height of the base metal zone (E) and the depth of the fully decarburized zone (G) are checked for compliance with the established standards (Fig. 5). The minimum value of E and the maximum value of G are given in Table 3.
1 — partial decarburization; 2 — full decarburization; 3 — base metal; H1 — external thread profile height. Values of H1 are given in Table 12.
Table 12
| Thread pitch, P, mm* | 0.5 | 0.6 | 0.7 | 0.8 | 1 | 1.25 | 1.5 | 1.75 | 2 | 2.5 | 3 | 3.5 | 4 | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| H₁, mm | 0.307 | 0.368 | 0.429 | 0.491 | 0.613 | 0.767 | 0.920 | 1.074 | 1.227 | 1.534 | 1.840 | 2.147 | 2.454 | |
| E, mm, not less than, for property classes | 8.8 9.8 | 0.154 | 0.184 | 0.215 | 0.245 | 0.307 | 0.384 | 0.460 | 0.537 | 0.614 | 0.767 | 0.920 | 1.074 | 1.227 |
| 10.9 | 0.205 | 0.245 | 0.286 | 0.327 | 0.409 | 0.511 | 0.013 | 0.710 | 0.818 | 1.023 | 1.227 | 1.431 | 1.636 | |
| 12.9 | 0.230 | 0.276 | 0.322 | 0.308 | 0.400 | 0.575 | 0.090 | 0.806 | 0.920 | 1.151 | 1.380 | 1.610 | 1.811 |
6.8.1. Definitions
6.8.1.1. Base metal hardness — the hardness at a point located as close as possible to the surface (from the axis toward the outer diameter), immediately before the zone where hardness increases or decreases due to carburization or decarburization.
6.8.1.2. Decarburization — a reduction in carbon content on the surface of steel products.
6.8.1.3. Partial decarburization — decarburization causing a slight difference in the structure of tempered martensite and a significant reduction in hardness compared to the hardness of the adjacent base metal zone.
6.8.1.4. Full decarburization — decarburization with loss of carbon to such an extent that metallographic analysis shows clearly defined ferrite grains.
6.8.1.5. Carbon restoration — the process of restoring carbon lost during heat treatment in the surface layer by holding in a furnace with a controlled potential.
6.8.1.6. Carburization — the process of saturating the surface with carbon in an amount exceeding its content in the base metal.
6.8.2. Measurement methods
6.8.2.1. Microscopic method. This method allows determination of the parameters E and G. The specimen intended for examination is cut along the axis of the thread at a distance of one diameter from the end of the bolt, screw or stud, after all heat treatment operations to which the product is to be subjected. For grinding and polishing, the specimen is placed in clamps or embedded in plastic (the latter is preferred). After embedding, the specimen is ground and polished in accordance with the requirements of metallographic analysis. To reveal changes in the microstructure caused by decarburization, the specimen is etched in a 3% solution of nitric acid in ethyl alcohol. Microscopic examination is carried out at a magnification of 100?, unless otherwise agreed. If a microscope with a ground-glass screen is used for the examination, the decarburization value is measured directly on the scale. If an eyepiece is used for measurement, it shall have a grid or scale.
6.8.2.2. Hardness measurement method. The decisive method for partial decarburization. This method is applied to threads with a pitch of 1.25 mm and greater. Hardness is measured at three points in accordance with Fig. 6. Values of parameter E are given in Table 3. The load during hardness measurement shall be 300 g.
Hardness determination at point 3 shall be carried out on the pitch diameter line of the thread, on the turn adjacent to the turn on which the measurements at points 1 and 2 are made. The Vickers hardness value at point 2 shall be equal to or greater than the value at point 1 minus 30 Vickers units. In this case, the height of the non-decarburized zone E shall be at least equal to the value specified in Table 12. The Vickers hardness value at point 3 shall be equal to or less than the value at point 1 plus 30 Vickers units. An increase in hardness of more than 30 Vickers units indicates that carburization has occurred. Full decarburization up to the maximum value specified in Table 3 cannot be determined by hardness measurement.
6.8a. Re-tempering test. Re-tempering is carried out at a temperature 10°C lower than the minimum tempering temperature established for the given product, for 30 minutes. The arithmetic mean of three hardness values of the bolt, screw or stud, measured before and after re-tempering, shall not differ by more than 20 Vickers units.
6.9. Surface quality control. Surface quality control of bolts, screws and studs is carried out in accordance with GOST 1759.2-82. In program A tests, bolts, screws and studs are inspected before machining.
APPENDIX 1
Recommended
Recommended manufacturing processes for bolts, screws and studs made of non-alloy and alloy steels, and steel grades
APPENDIX 2
For reference
Properties of fasteners at elevated temperatures
| Property class | Manufacturing processes | Steel grade | Standard designations |
|---|---|---|---|
| 3.6 | Hot forming. Cold forming followed by softening heat treatment | 10, 10 kp | GOST 10702-78 |
| 4.6 | Hot forming. Cold forming followed by softening heat treatment | 20 | GOST 1050-38 |
| 4.8 | Cold forming | 10, 10 kp | GOST 10702-78 |
| 5.6 | Hot forming. Cold forming followed by softening heat treatment | 30, 35 | GOST 1050-83, GOST 4543-71, GOST 10702-78 |
| 5.8 | Cold forming | 10, 10 kp, 20, 20 kp | |
| 6.6 | Hot forming followed by quenching and tempering. Cold forming followed by quenching and tempering | 35 | GOST 1050-88, GOST 4543-71, GOST 5663-79, GOST 10702-78 |
| Hot forming | 45, 40G | ||
| 6.8 | Cold forming | 20, 20 kp | GOST 1050-88, GOST 5603-79, GOST 10702-78 |
| 8.8-12.9 | Hot forging followed by quenching and tempering. Cold forming followed by quenching and tempering. Machining followed by quenching and tempering. Cold forming from heat-strengthened metal | 35, 35Kh, 38KhA, 45G 40G2, 40Kh, 30KhGSA, 35KhGSA 16KhSN 20G2R* | GOST 45.13-71, GOST 10702-78 |
The reference data given in the table indicate the approximate reduction in the tensile mechanical properties of fasteners under conditions of elevated temperatures. This data shall not be used as requirements for bolts, screws and studs during testing.
INFORMATIONAL DATA
1. DEVELOPED AND SUBMITTED BY the Ministry of Ferrous Metallurgy of the USSR
DEVELOPERS
B. M. Rigmant, N. G. Andreeva, T. E. Yurchenko
2. APPROVED AND INTRODUCED by Resolution of the USSR State Committee for Standards dated 30.12.87 No. 5112
3. Review date — 1993
4. The standard fully complies with the international standard ISO 898/1-78
5. Supersedes GOST 1759-70 (with respect to mechanical properties and test methods for bolts, screws and studs)
6. REFERENCED REGULATORY AND TECHNICAL DOCUMENTS
| Designation of the referenced regulatory document | Item, sub-item number of the appendix |
|---|---|
| GOST 1050 | Appendix 1 |
| GOST 1497 | 6.1 |
| GOST 1759.0 | 2 |
| GOST 1759.2 | 6.9 |
| GOST 2999 | 6.3.1 |
| GOST 4543 | Appendix 1 |
| GOST 5663 | Appendix 1 |
| GOST 9012 | 6.3.2 |
| GOST 9013 | 6.3.3 |
| GOST 9454 | 6.6 |
| GOST 10702 | Appendix 1 |
| GOST 11284 | 6.4 |
| GOST 24705 | Introductory part |
7. REISSUE (October 1990) with Amendment No. 1, approved in November 1989 (IUS 2-90)
Estimate for the “GOST 1759.4-87” category
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